Equipment

The equipment of the R&D centre varies, since it is kept up-to-date through constant retrofits, replacements and our own new developments. The Coatema R&D centre boasts unrivalled flexibility and a unique range of applications. It now also offers digital testing.

Here you can see an overview of the current laboratory, pilot and production plants used at the Coatema R&D centre at present:

 

Test Solution Coater

05 Coatema Test Solution S2S 03

Coating system
Doctor blade
Slot die system
Commabar

Working width
DIN A4 (297 x 210 mm)

Operating speed
0 – 4 m/min.

Power supply
230 V, 50 Hz

Design
IP54

Dimensions (LxWxH)
1,100 mm x 580 mm x 530 mm

 

Test Solution R2R

05 Coatema TR01 01 freigestellt

Coating systems
Doctor blade
Slot die system
Commabar

Working width
100 mm

Roller width
150 mm

Operating speed
0.1 – 5 m/min.

Working direction
unidirectional

Winding diameter
max. 150 mm

Power supply
400 V, 50 Hz AC, CWW-32 A, 5P, 6h

Design
IP54

Compressed air
min. 6 bar

Dimensions (LxWxH)
2,200 mm x 1,000 mm x 2,000 mm

 

Easycoater

05 Coatema Easycoater

Coating systems
Doctor blade
Slot die system
Screen printing

Working width
max. 360 mm x 360 mm

Operating speed
ca. 0.4 – 4 m/min.

Dryer temperature
max. 120°C

Design
IP54 / EEx

Dimensions (LxWxH)
1,920 mm x 1,220 mm x 1,920 mm

 

Smartcoater

05 Coatema Smartcoater

Coating systems
Knife system
Slot die system
Rotary screen system
Engraved roller system
Micro roller system
Dipping system (Foulard)

Working width
300 mm

Roller width
350 mm

Operating speed
0.1 – 10.0 m/min.

Tensile strength
10 – 250 N

Dryer
Hot air

Dryer temperature
max. 235°C

Exhaust Air / Consumption of nitrogen atmosphere
325 m3/h

Design
Atex / IP54

Dimensions (LxWxH)
5,500 mm x 1,050 mm x 1,855 mm

 

Basecoater

05 Coatema BC57

Coating systems
Slot die system
Double-sided-slot die system
Dipping system (Foulard)
2-roller system

Working width
300 mm

Roller width
350 mm

Operating speed
0.1 – 5 m/min.

Tensile strength
25 – 250 N

Dryer
Hot air

Dryer temperature
max. 235°C

Dimensions (LxWxH)
5,100 mm x 1,350 mm x 3,000 mm

 

Click&CoatTM

05 Coatema ClickCoat

Coating systems
Slot die system
Knife system
Kisscoater
Engraved roller system
3-roller system
Screen printing
Powder scattering system

Working width
500 mm

Roller width
600 mm

Operating speed
0.1 – 2 m/min.

Tensile strength
10 – 250 N

Dryer
Hot air (UV, IR on demand)

Dryer temperature
RT – 235 °C

Exhausting air
ca. 1,500 m3/h

Design
Atex / IP54

Dimensions (LxWxH)
depends on combination

 

Linecoater

05 Coatema Linecoater21 frei

Coating system
Reverse Commabar

Working width
700 mm

Roller width
800 mm

Operating speed
3 – 30 m/min

Tensile strength
100 – 1.000 N

Dryer temperature
max. 180°C

Air circulation
5.000 m3/h per section

Exhaust air
5.000 m3/h per section

Dimensions (LxWxH)
19,000 mm x 2,500 mm x 2,600 mm

 

 

Universal Coater

05 Coatema SM21 frei

Coating systems
2 x 3 Roller system (for under and upper side)
1 x Slot die system
1 x Knife system

Working width
500 mm

Roller width
600 mm

Operating speed
1.0 – 30 m/min.

Tensile strength
75 – 3,500 N

Dryer
1) Floating dryer inert, Exhaust: 2,500 m³/h, Circulating air: 2500 m³/h
2) Conventional hot air dryer, Exhaust: 2,500 m³/h

Dryer temperature
1) Floating dryer inert: 140 °C
2) Conventional hot air dryer: 235 °C

Air circulation
2 x 6.000 m3/h

Exhaust air / Consumption of nitrogen atmosphere
270 m3/h

Design
Partially Atex / IP54

Dimensions (LxWxH)
19,000 mm x 3,500 mm x 2,700 mm

 

 

Deskcoater

05 Coatema Deskcoater08

Coating systems
Intermittend coating

Working width
500 mm

Roller width
600 mm

Operating speed
0.2 – 2 m/min.

Tensile strength
25 – 250 N

Dryer
Hot air

Dryer temperature
235 °C

Exhaust
ca. 2.500 m3/h

Design
IP54 / EEx

Dimensions (LxWxH)
4,250 mm x 1,600 mm x 3,100 mm

 

 

Dissolver

05 Coatema Mischer frei

Capacity
20 liters
 
Operating speed
650 – 3,000 r.p.m.
 
Side scraper
inklusive
 
Container
single wall / doule wall
 
Weight
420 kg
 
Dimensions (LxWxH)
1,220 mm x 1,100 mm x 920 mm

 

 

 

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