Equipment
The equipment of the R&D centre varies, since it is kept up-to-date through constant retrofits, replacements and our own new developments. The Coatema R&D centre boasts unrivalled flexibility and a unique range of applications. It now also offers digital testing.
Here you can see an overview of the current laboratory, pilot and production plants used at the Coatema R&D centre at present:
Easycoater
Coating systems
Slot die system
Knife coating system
Optional:
Flexographic printing system
Gravure printing system
Table (Material, accuracy)
Polished aluminium, tolerance of 0.0045 mm
Table width
540 x 390 mm
Max. coating size (L x W)
400 x 300 mm
Substrate types
Flexible and rigid (Foils, Membrane, Wafer, Glass Plates)
Substrate thickness
Starting from 5μm
Max. Substrate Length
500 mm (inc. buffer for start/end of coating)
Application thickness
Starting from 1μm (Thickness depends on coating / printing system)
Operating speed
0.1 – 5 m/min
Dryer Hot air dryer
Dryer length 0,54 m
Number of Sections 1
Dryer temperature RT – 120 °C
Optional features
Automatic gap adjustment
Automatic integrated syringe pump
Max. volume of syringe
60 ml
Max. outer diameter of syringe
30 mm
Flow Rate
1 ml/min – 50 ml/min
Smartcoater
Coating & printing systems
Slot die system
Knife coating system
Kiss coater system
Screen printing
3-roller coating system
Roller width
350 mm
Maximum substrate width
330 mm
Maximum coating width
310 mm
Maximum roll diameter
450 mm
Operating speed
0.1 – 10 m/min
Tensile strength
10 – 100 N
Core dimensions
3 & 6 inch (76 & 152 mm)
Unwinder
Motor driven equipped
Rewinder
Motor driven equipped
Dryers Hot air dryer
Dryer length 1 m
Number of sections 3
Dryer temperature RT -200 C°
Optional features
Web edge guiding system: Unwinder
Splice table
Corona treatment
Web cleaning
Press-on roller
Automatic gap adjustment
Laminating roller
Web edge guiding system: Rewinder
Dimensions (LxWxH)
5,408 x 1,110 x 1,922.5 mm
Minimum web length required
10 m
Basecoater
Coating & printing systems
Slot die system
Double sided slot die system
Foulard
2-roller coating system
Knife coating system
Roller width
350 mm
Maximum substrate width
300 mm
Maximum coating width
250 mm
Maximum roll diameter
400 mm
Operating speed
0.1 – 5 m/min
Tensile strength
10 – 250 N
Unwinder
Motor driven equipped
Rewinder
Motor driven equipped
Dryers Hot air dryer
Dryer length 1 m
Number of sections 2 (1 horizontal, 1 vertical)
Dryer temperature RT -235 C°
Optional features
Foulard including squeezing roller
Double sided slot die coating system
Web edge guiding system: For both Un/Rewinder
Segmented rewinder
Core dimensions: 3 & 6 inch (76 & 152 mm)
Dimensions (LxWxH)
5,100 x 1,350 x 3,000 mm
Minimum web length required
12 m
Click&Coat
Coating & printing systems
Slot die system
Knife coating system
2-roller coating system
Foulard
Printing systems
Screen printing
Gravure printing system
Flexographic printing system
Roller width
600 mm
Maximum substrate width
500 mm
Maximum coating width
450 mm
Maximum roll diameter
1.000 mm
Operating speed
0.1 – 10 m/min
Tensile strength
25 – 250 N
Core dimensions
3 & 6 inch (76 & 152 mm)
Unwinder
Motor driven equipped
Rewinder
Motor driven equipped
Dryers Hot air dryer
Dryer length 1 m
Number of sections 10
Dryer temperature RT -200 C°
Optional features
Web edge guiding system (Rotational frame), directly after unwinder
Web cleaning
Heated coating roller
Inert coating module
Relaxation module
NIR module
Washing module
Corona module
Lamination module
Delamination module
UV curing system (Modular): Working width 100 mm – 500 mm
Cutting module
Automatic gap adjustment
Web edge guiding system (Rotational frame), directly before rewinder
Dimensions (LxWxH)
Dependent on configuration
Minimum web length required
Dependent on configuration
Linecoater
Coating & printing systems
Slot die system
Double sided slot die system
Knife coating system
2-roller coating system
5-roller coating system
Printing systems
Screen printing
Gravure printing system
Flexographic printing system
Roller width
600 mm
Maximum substrate width
550 mm
Maximum coating width
500 mm
Maximum roll diameter
1.000 mm
Operating speed
0.1 – 100 m/min
Tensile strength
10 – 250 N
Core dimensions
3 & 6 inch (76 & 152 mm)
Unwinder
Motor driven equipped
Rewinder
Motor driven equipped
Dryers Hot air dryer
Dryer length 1,5 m
Number of sections 5
Dryer temperature RT -200 C°
Optional features
Web edge guiding system (Platform), unwinder
Corona Pre-Treatment
Heated coating roller up to 60 °C
Automatic gap adjustment
Cooling rollers
Calandering system: 10 t, heated up to 200 °C
Lamination module
Delamination module
Nanostructuring
UV curing system (Modular): Working width 100 mm – 500 mm
Web edge guiding system (Platform), rewinder
Dimensions (LxWxH)
Dependent on configuration
Minimum web length required
35 m
