Production machinery
Production coating and laminating machines are the end result of the Coatema lab2fab process:
Tailored production plants can utilize more than 40 coating and laminating systems, optimised drying solutions and the most advanced process technology.
Coatema production plants are recommended when the throughput to be achieved requires speed, efficiency and quality control.
Very few limits are imposed on the design of these machines. Coatema’s design and engineering teams work directly with customers to meet their most demanding requirements for production, efficiency and product quality in the available facilities space. Tried-and-tested standard Coatema solutions and customer driven development are available for many core markets. Coatema’s continuous improvement concept and lab2fab philosophy bring state-of-the-art tools to the high throughput markets. Forty years of experience in major projects and extensive expertise in wide working widths, high speeds and top precision, along with our sister companies KROENERT and DRYTEC, enable us to delivery solution from one source.
Production solutions for testing are available in small and large format at the Coatema and KROENERT R&D centre.
If you have a special requirement and haven't been able to find the perfect machine for your needs, please do not hesitate to contact us.
Example: Fabric coating machine
Product
Coated textiles
Coating system
Doctor blade, Foulard, roller system
Substrate
Textiles, paper, film, fibres
Coating
Compact or foamed dispersion (PVC, PU, latex)
Working width
Up to 3,500 mm
Roller width
Up to 3,600 mm
Speed
3 – 30 m/min
Dimensions (LxWxH)
3,500 × 4,500 × 1,620 mm
Example: Glass coating machine
Product
Aqueous glass film
Coating system
Doctor blade
Substrat
PET-film (100 – 250 microns)
Coating
Water based adhesives (0.6 km/m2)
Film width
2,400 mm
Product width, cut
2,300 mm
Roller width
2,600 mm
Line speed
0.2 – 10 m/min
Production speed
0.5 m/min
Tension
240 – 2,400 N
Dryer
Hot air dryer (dryer nozzle)
Channel temperature
40 – 180°C
Recirculation
2 x 5 000 m3/h per channel section
Exhaust
5,000 m3/h per channel section
Dimensions (LxWxH)
44,000 x 3,600 x 3,100 mm
Example: Machine for technical textiles
Product
Insulating material
Coating system
Roller coater
Substrate
Mica paper
Coating
Resins
Working width
1,070 mm
Roller width
1,300 mm
Speed
2 – 20 m/min
Tension
25 – 250 N
Dryer
Hot air dryer
Channel temperature
ca. 235°C
Exhaust air flow
5,000 m3/h per channel lengh 3 meter
Recirculation
2 x 5,000m3/h per channel lengh 3 meter
Dimensions (LxWxH)
26,000 x 2,000 x 2,500 mm
High with piping: 4,400 mm
Example: Textile plants
Product
Textile and paper coating
Coating system
Doctor blade, Foulard, roller system
Substrate
Textile, film, paper
Coating
PVC, acrylics, polyurethane, etc.
Working width
2,000 mm
Roller width
2,200 mm
Speed
3 – 30 m/min (Coil)
5 – 50 m/min (Textile, film, paper)
Tension
400 – 4 000 N (Coil)
100 – 1 000 N (Textile, film, paper)
Channel temperature
max. 250°C
Recirculation
2 x 5,000 m3/h per section, frequency controlled
Exhaust
5,000 m3/h per section, frequency controlled
Dimensions (LxWxH)
25,100 x 4,300 x 3,800 mm (Coil)
26,500 x 4,300 x 3,800 mm (Textile, film, paper)
