Basecoater and Basecoater 3G
Continuous coating of small quantaties
The Basecoater is a continuous Roll-to-Roll Coater
The Basecoater was designed to coat reproducible substrates and chemistry combinations with materials consumption rate as low as possible.
With a working width from 200mm up to 500 mm, the Basecoater can be used for a variety substrates such as textile, foil, paper and non-woven. The coater was designed to offer maximum flexibility for reproducing production and trial run lengths.
The Basecoater utilizes a quick-change modular coating application system. It can include foularding, laminating and an efficient electric-heated dryer. A SPS-control system completes the resemblance to a large coating line.
This is why the Basecoater is often used by customers for yarn coating or belt substrates.
Basecoater (example)
1. Unwinder | 2. Contact Cleaning | 3. Corona | 4. Pulling device | 5. Edge sealing system | 6.Coating device | 7. Inert Dryer | 8. Thickness measurement | 9. Edge sealing system | 10. Rewinder
Basecoater 3G (example)
1. Unwinder and Delamination | 2. Bath system | 3. Drying unit (500 mm) | 4. Coating device | 5. Drying unit (1.500 mm) | 6.Infrared | 7. Cooling unit & Pulling device | 8. Edge sealing system | 9. Lamination | 10. UV unit & Rewinder | 11. Pulling device & cutting system | 12. Coating unit
Benefits
- Small frame size
- R2R
- Over 38 modular application technologies
- Wet and dry laminating systems
- Can be used for production
- Hotmelt systems can be applied
- Low input of chemistry
- EEx layout available
- Different drying methods
- Custom coating machinery solutions available
- GMP standard available
- Moveable on rolls
- Eays construction
Product features
Application systems
- Knife
- Double Side
- Commabar
- Case Knife
- Engraved Roller
- 2 Roller
- 3 Roller Combi
- Micro Roller
- 5 Roller
- Reverse Roller
- Rotary Screen
- Dipping
- Slot Die
- Curtain Coating
- Hotmelt Slot Die
- Powder Scattering
Dryer
- Electrical high temperature dryer
- Flotation dryer
- IR dryer
- NIR dryer
- UV systems
- Intertisated systems possible
Additional options
- Hotmelt Layout with different application systems
- Calender up to 20 t
- Cutting units for longitudinal and cross section
- Custom coating machinery solutions
- GMP standard
- EEx layout possible
- Embossing unit
- Production layout for cotton coating
- Production layout for ribbon coating
