From Lab to Fab

Production machinery

Grafik Products Production

Production plants are used when the output demands high rates of production.

There are no limits on the construction and layout for these plants. We can construct a plant that fits your needs and available space exactly.

 

Fabric Coating Example

Coatema SM ST3400

Product
Coated protective fabrics

Application system
Doctor blade, Foulard, Roller system

Substrate
Textile, papaer, foil, fibre

Coating
compact or foamed dispersion (PVC, PU, Latex)

Product width
3,500 mm

Roller width
3,600 mm

Speed
3 - 30 m/min

Dimensions (LxWxH)
3,500 x 4,500 x 1,620 mm

Glass Coating Example

Coatema BL2000 frei

Product
Aqueous glass film

Application system
Doctor blade

Substrate
PET film (100 - 250 microns)

Coating
Water based adhesives (0.6 km/m2)

Film width
2,400 mm

Product width, cut
2,300 mm

Roller width
2.600 mm

Line speed
0.2 - 10 m/min

Production speed
0.5 m/min

Tension
240 - 2,400 N

Dryer
Hot air dryer (dryer nozzle)

Channel temperature
40 - 180°C

Recirculation
2 x 5,000 m3/h per channel section

Exhaust
5,000 m3/h per channel section

Dimensions (LxWxH)
44,000 x 3,600 x 3,100 mm

Technical Textiles Example

Coatema BL2600 frei

Product
Insulating material

Application system
Kisscoater

Substrate
Mica paper

Coating
Resins

Working width
1,070 mm

Roller width
1,300 mm

Speed
2 - 20 m/min

Tension
25 - 250 N

Dryer
Hot air dryer

Channel temperature
ca. 235°C

Exhaust air flow
5,000 m3/h per channel lengh 3 meter

Recirculation
2 x 5,000m3/h per channel lengh 3 meter

Dimensions (LxWxH)
26,000 x 2,000 x 2,500 mm
High with piping: 4,400 mm

Technical Textiles Example 2

Coatema EA10 frei

Product
Abrasives

Application system
2 x Kisscoater (for system bottom and top)

Substrate
Paper, Textile

Coating
Adhesives

Working width
1,800 mm

Roller width
2,000 mm

Speed
2 - 20 m/min, mechanically
3 - 15 m/min, production speed

Tension
20 - 200 N

Dimensions (LxWxH)
1,200 x 2,500 x 1,950 mm

Textile Plants Example

Coatema BL2200-Technikum frei

Product
Textile and paper coating

Application system
Doctor blade, Foulard, Rollers

Substrate
Textile, Foil, Paper

Coating
PVC, acrylics, polyurethane, etc.

Working width
2,000 mm

Roller width
2,200 mm

Speed
3 - 30 m/min (Coil)
5 - 50 m/min (Textile, Foil, Paper)

Tension
400 - 4,000 N (Coil)
100 - 1,000 N (Textile, Foil, Paper)

Channel temperature
max. 250°C

Recirculation
2 x 5,000 m3/h per section, frequency controlled

Exhaust
5,000 m3/h per section, frequency controlled

Dimensions (LxWxH)
25,100 x 4,300 x 3,800 mm (Coil)
26,500 x 4,300 x 3,800 mm (Textile, Foil, Paper)

Prepreg Plant Example

Coatema Prepregline

Product
Prepreg

Application system
Heated Roller system

Substrate
Carbon fabric / Rowing

Coating
Resins

Working width
up to 1,300 mm

Roller width
1,400 mm

Speed
1 - 10 m/min

Tension
500 - 10.000 N

Dryer
Heating tables

Channel temperature
max. 130°C

Dimensions (LxWxH)
12,000 x 5,000 x 4,000 mm