From Lab to Fab

Basecoater and Basecoater 3G

Continuous coating of small quantaties

The Basecoater is a continuous Roll-to-Roll Coater


The Basecoater was designed to coat reproducible substrates and chemistry combinations with materials consumption rate as low as possible.

With a working width from 200mm up to 500 mm, the Basecoater can be used for a variety substrates such as textile, foil, paper and non-woven. The coater was designed to offer maximum flexibility for reproducing production and trial run lengths.

The Basecoater utilizes a quick-change modular coating application system.  It can include foularding, laminating and an efficient electric-heated dryer. A SPS-control system completes the resemblance to a large coating line.

This is why the Basecoater is often used by customers for yarn coating or belt substrates.

Coatema Bascoater50 freiCoatema Basecoater3g frei

 

Basecoater (example)

Coatema BC50 Zeichnung

 

1. Unwinder | 2. Contact Cleaning | 3. Corona | 4. Pulling device | 5. Edge sealing system | 6.Coating device | 7. Inert Dryer | 8. Thickness measurement | 9. Edge sealing system | 10. Rewinder

 

 

Basecoater 3G (example)

Coatema BC3G Zeichnung

 

1. Unwinder and Delamination | 2. Bath system | 3. Drying unit (500 mm) | 4. Coating device | 5. Drying unit (1.500 mm) | 6.Infrared | 7. Cooling unit & Pulling device | 8. Edge sealing system | 9. Lamination | 10. UV unit & Rewinder | 11. Pulling device & cutting system | 12. Coating unit

Benefits

  • Small frame size
  • R2R
  • Over 38 modular application technologies
  • Wet and dry laminating systems
  • Can be used for production
  • Hotmelt systems can be applied
  • Low input of chemistry
  • EEx layout available
  • Different drying methods
  • Custom coating machinery solutions available
  • GMP standard available
  • Moveable on rolls
  • Eays construction

Product features

Application systems

  • Knife 
  • Double Side 
  • Commabar
  • Case Knife
  • Engraved Roller
  • 2 Roller
  • 3 Roller Combi
  • Micro Roller
  • 5 Roller
  • Reverse Roller
  • Rotary Screen
  • Dipping
  • Slot Die
  • Curtain Coating
  • Hotmelt Slot Die
  • Powder Scattering

 

Dryer

  • Electrical high temperature dryer
  • Flotation dryer
  • IR dryer
  • NIR dryer
  • UV systems
  • Intertisated systems possible

 

Additional options

  • Hotmelt Layout with different application systems
  • Calender up to 20 t
  • Cutting units for longitudinal and cross section
  • Custom coating machinery solutions
  • GMP standard
  • EEx layout possible
  • Embossing unit
  • Production layout for cotton coating
  • Production layout for ribbon coating